ZOZEN 10 Ton Heavy Oil Fire Tube Steam Boiler for Textile Industry in Mauritius

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Case Introduction

Denim De L’Ile Limited (DDI Textile Factory) is located in Mauritius and is a company focused on producing high-quality textile products, with a strong commitment to sustainability and environmental protection. Through innovation and superb craftsmanship, the company provides premium fabrics and garments, gradually becoming a leader in the industry.

Customer Needs

A few years ago, representatives from DDI Textile Factory visited the production base of ZOZEN Boiler to gain a deeper understanding of ZOZEN’s technical capabilities and product quality. This visit gave them great confidence in ZOZEN’s expertise and manufacturing capabilities. When faced with a critical production challenge, DDI Textile Factory once again turned to ZOZEN Boilers for a solution.

In textile production, a stable steam supply is crucial, as the efficiency of the steam system directly impacts production efficiency and product quality. However, DDI Textile Factory’s existing steam system was inefficient and had high maintenance costs, making an upgrade necessary. To address this challenge, DDI Textile Factory sought a steam solution that would provide high efficiency, stability, and environmental benefits to maximize energy usage and reduce operating costs during production.

ZOZEN’s Solution

In response to DDI Textile Factory’s needs, ZOZEN Boilers recommended a 10 ton WNS series oil-fired steam boiler, using heavy oil as the fuel. This boiler not only offers high thermal efficiency but also operates steadily, meeting DDI’s long-term, high-intensity production requirements. The WNS series oil-fired steam boiler is meticulously designed, offering strong heat efficiency and reliability, ensuring continuous and stable steam supply.

In Mauritius, due to its unique geographic and economic factors, heavy oil is often considered a cost-effective energy source. This was an important consideration in DDI Textile Factory’s choice of an oil-fired boiler. Moreover, oil-fired boilers not only provide stable steam supply but also have lower energy consumption, helping to reduce production costs.

Installation and Commissioning Services

To ensure that DDI Textile Factory could smoothly install and commission the new steam boiler, ZOZEN Boilers’ team created a detailed installation guide video for DDI’s technicians to follow. Through these video tutorials, DDI’s team was able to quickly grasp the installation process and ensure that the installation was done precisely.

Additionally, ZOZEN Boilers dispatched an experienced engineer to the site for a week-long commissioning and guidance session. During the commissioning process, the engineer worked closely with DDI’s team to ensure that all system components ran smoothly, resolving any potential issues that arose. This meticulous service guaranteed the boiler’s efficient operation and provided strong support for DDI Textile Factory’s production.

Results and Outlook

With the help of ZOZEN Boilers, DDI Textile Factory successfully upgraded its steam supply system, significantly improving production efficiency and greatly reducing maintenance costs. The newly installed oil-fired steam boiler, with its efficient and stable performance, helped DDI Textile Factory gain a competitive edge in a highly competitive market. As the company continues to advance its sustainable development strategy, it will further optimize energy utilization to achieve more environmentally friendly and efficient production goals.

Customer Feedback

Our collaboration with ZOZEN Boiler has been smooth and professional, from initial consultation to equipment installation and commissioning. The 10-ton WNS series oil-fired steam boiler fully met our high-intensity production needs and performed excellently in terms of energy efficiency and stability. Especially during the installation and commissioning stages, the detailed video tutorials and on-site technical support provided by the ZOZEN team helped us quickly resolve all issues, ensuring the boiler was successfully put into operation.